Powder Metallurgy Applications in Aerospace
You may have heard that powder metallurgy (PM) is widely applied in the mechanical industry. But do you know about powder metallurgy applications in aerospace?
Choose from over 100,000 standard powder metallurgy parts, all developed without extral mold fees, and get free samples to ensure 100% match for your assembly.
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As a leading powder metallurgy supplier, BLUE offers a full range of powder metallurgy products, including molds, sintered filters, standard PM parts, sintered ceramics, and MIM products.
Powder metallurgy tooling is designed to produce complex and intricate products with high accuracy and strength.
Powder metallurgy products are metal parts and components manufactured using powdered metal as the raw material.
MIM is a manufacturing process that combines the advantages of plastic injection molding with the properties of metal.
BLUE’s sintered filter has the advantages of corrosion resistance, long service life and high filtration efficiency.
We have a full range of powder metallurgy standard parts shop, so you can place orders directly for fast delivery.
BLUE’s sintered ceramics offer excellent high-temperature resistance, strength, hardness, and surface finish.
BLUE is certified to ISO 9001:2015 and IATF 16949:2016, ensuring top-quality powder metallurgy parts with strict production control.
These standards ensure batch consistency and provide PPAP level 3 control, meeting the automotive industry’s demands.
BLUE sources high-quality metal powder raw materials from top suppliers in the U.S. and Europe, all in accordance with MPIF Standard 35.
This ensures part quality consistency, meeting high standards for reliable performance across industries.
Download the complete range of powder metallurgy products for free, with full details on materials, sizes, and models for easy selection.
BLUE online shop offers a wide variety of standard parts, ready for direct ordering, making it simple to find what you need. We also provide free samples to test products before purchase.
This product lists include nearly all powder metallurgy parts, such as oil pump rotors, timing pulleys, sintered gears, water pump flanges, sintered filters, and more, developed through years of expertise with many partners.
BLUE provides OEM/ODM services using advanced equipment for precision production. Our design capabilities include free mold design, leveraging over 20 years of experience.
We provide full quality control, including inspection reports and material testing, to guarantee product reliability.
With a complete range of powder metallurgy process capabilities, we handle every step from design to final production.
BLUE provides free mold design services with over 20 years of expertise in powder metallurgy. We specialize in designing molds for complex parts like oil pump gears and water pump pulleys.
Our capabilities include both compacting and sizing molds, ensuring tolerances of ±2μm and surface finishes of Ra0.2-0.4μm for high precision.
Our molds guarantee excellent dimensional accuracy, consistency and longer mold life in mass production.
From design to production, BLUE provides a one-stop service using cutting-edge equipment to ensure quality at competitive pricing.
BLUE’s online shop features a full range of powder metallurgy standard parts, sourced through long-standing relationships with top factories in China.
Since all parts are mass-produced, so there are no mold fees, reducing costs and speeding up the ordering process.
We offer free samples to help you evaluate the product before ordering, and all parts are in stock for immediate delivery.
Visit our standard pats shop to find what exactly you need.
Powder metallurgy is a precision manufacturing process with a continuing and stable accuracy of up to 0.01mm, which requires strict control at each stage to ensure the quality of the final part. Any deviation or error during the process may result in the rejection of the entire batch.
Mold design is a critical process that must consider the desired part geometry, material properties, production volume, and cost-effectiveness.
Powder metallurgy tooling includes upper and lower punches, die, and core rod. The mold needs to have excellent strength, hardness and wear resistance.
Mixing is the process of blending metal powder with binders to improve its uniformity and fluidity, promoting better material consistency.
Conpacting is a process that presses metal powder into mold cavity through powder compaction machine to get a green compact part.
Sintering heats the green compact to a temperature below its melting point in a controlled atmosphere to obtain the desired mechanical properties.
Sizing corrects dimensional deviations after sintering and enhances product accuracy. It requires an additional, simpler set of molds compared to the forming mold.
Tumbling removes burrs and flash from a part's surface by vibrating it with abrasive media, such as stone or ceramic, resulting in a smoother finish.
Machining can achieve complex shapes that cannot be pressed by powder metallurgy, such as transverse holes and screw threads.
Blackening process, or steam treatment, forms an oxide layer to prevent rust and increase hardness, offering a cost-effective solution.
Hardening enhances the material's strength and hardness through carburizing or nitriding, resulting in improved wear resistance and fatigue life.
The inspecting process is always a critical step that ensures quality and performance through BLUE inspection standards before shipping.
BLUE's packaging process uses anti-rust paper, vacuum, blister and other methods to ensure that the product is intact during transportation.
BLUE is dedicated to enhancing your PM parts across a variety of applications, including automobiles, motorcycles, aerospace, medical fields, powder tools, household appliances, etc.
You may have heard that powder metallurgy (PM) is widely applied in the mechanical industry. But do you know about powder metallurgy applications in aerospace?
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Here are answers to some common questions about powder metallurgy process, product, advantage and disadvantage. However, if you still have any other questions, please feel free to contact us.
Powder metallurgy process is a metal-forming method that presses metal powders and sinters green compacts below their melting points to create the final component.
It is a near-net-shape process, allowing the production of complex geometries and intricate features…
Sintered metal product are manufactured through powder metallurgy process where metal powder particles are pressed into a desired shape and then sintered below their melting point…
Metal Injection Molding (MIM) is a manufacturing process that combines the plastic injection molding with the precision of conventional powder metallurgy.
Fine metal powder and binders are mixed to create feedstock. The feedstock is then molded by an injection molding machine, followed by debinding and sintering to produce the final product.
MIM is ideal for producing complex, high-precision metal parts in large quantities with excellent surface finishes and high mechanical strength…
Powder metallurgy sintering is a manufacturing process in which green compacts are heated to a temperature below their melting point in a controlled atmosphere.
The heat causes the metal particles to bond, reducing porosity and increasing density.
This fusion imparts structural integrity and enhances the material’s mechanical properties, resulting in a strong and durable final product…
Blending is the process of mixing different metal powders with binders and lubricants to enhance powder fluidity, improve compressibility, and reduce demolding force.
Some common lubricants include Acrawax, zinc stearate, and lithium stearate…
In powder metallurgy, “compaction” is the process of applying high pressure to metal powder within a die to shape it into the desired form.
The pressed metal powder, known as “green compact”, is typically pressed by mechanical or hydraulic presses…
Sizing in powder metallurgy is a secondary operation performed on sintered components to achieve tighter tolerances.
After sintering, powder metal parts may undergo slight dimensional changes due to shrinkage or distortion.
Sizing corrects these deviations by re-press the sintered part into the die.
Sintered parts gain additional features or improved mechanical properties and surface finish through secondary operations. Common secondary operations include:
Sintered filters are manufactured by pressing metal powder into a mold and sintering it at high temperatures below the metal’s melting point.
Sintering process creates a solid, porous structure with fine interconnected pores that effectively capture contaminants while allowing liquids or gases to pass through.
Powder metallurgy is recognized as a green manufacturing process with numerous advantages.
It offers cost-effective mass production, high material utilization, consistent batch-to-batch quality, minimal secondary processing, and low energy consumption.
Powder metallurgy produces components through die compaction and sintering, while machining removes material from a solid block to achieve the desired shape.
Powder metallurgy is ideal for large quantities and complex, intricate features, whereas machining is better suited for precise dimensions and smaller batches.
Powder metallurgy uses metal powder as the raw material, while stamping uses flat metal sheets.
Powder metallurgy is suitable for high-volume manufacturing of complex-shaped parts, whereas stamping is faster for producing simple shapes in large quantities.
Powder metallurgy forms components through die compaction and sintering at temperatures below the metal’s melting point, while forging deforms heated or cold metal under high pressure to achieve the desired profiles.
PM is better suited for producing complex-shaped parts with controlled porosity, while forging is ideal for simple shapes requiring high strength and durability.
Both casting and powder metallurgy are near-net-shape processes that use molds to shape raw materials into components.
Casting melts the metal to create the part, while powder metallurgy shapes the part at temperatures below the metal’s melting point.
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