Blogs

All Kinds of Sintered Filters

What is a Sintered Filter?

Sintered filters are manufactured by pressing metal powder into a mold and sintering it at high temperatures below the metal’s melting point.

Sintering process creates a solid, porous structure with fine interconnected pores that effectively capture contaminants while allowing liquids or gases to pass through.

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Compaction in Powder Metallurgy

What is Compaction in Powder Metallurgy?

In powder metallurgy, “compaction” is the process of applying high pressure to metal powder within a die to shape it into the desired form.

The pressed metal powder, known as “green compact”, is typically pressed by mechanical or hydraulic presses…

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Sintering Process in Powder Metallurgy

What is Sintering Process in Powder Metallurgy?

Powder metallurgy sintering is a manufacturing process in which green compacts are heated to a temperature below their melting point in a controlled atmosphere.

The heat causes the metal particles to bond, reducing porosity and increasing density.

This fusion imparts structural integrity and enhances the material’s mechanical properties, resulting in a strong and durable final product…

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Powder Metal Synchronizer Rings

Powder Metallurgy Synchronizer Rings for Heavy Duty Transmissions

The synchronizer systems of heavy-duty transmissions work by applying torque with high loads, frequent cycle shifting and thermal shifts. They are designed to equalize the speed of rotating parts prior to engagement, which minimizes shift shock and tooth wear. The cone ring, and more specifically the synchronizer

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Custom Sintered Gears

What Are Sintered Gears?

Sintered gears, also referred to as powder metal gears, are manufactured by the powder metallurgy (PM) process. They have near-net-shape geometry and precise tooth profiles, which are important for efficient torque transmission in mechanical systems. Sintered gears are produced using iron-based alloys and other nickel

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Metal Injection Molding Machine

Metal Injection Molding Machine

Did you know that many electronic products contain metal injection molding (MIM) components? For instance, MIM is used in mobile phone camera brackets, metal frames, and hinges for folding phones. Some metal injection molding parts weigh less than 1 gram, which is so amazing. How

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Powder Metallurgy Parts

Warm Compaction

Conventional powder metal iron-based parts generally have a density of 7.0 g/cm³. How can you improve the density of powder metal parts? There are several methods below: Warm compaction is a cost-effective way to increase the density of sintered parts to 7.4 g/cm³. If you use secondary

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Metal Injection Molding Medical Parts

Metal Injection Molding Applications

Metal injection molding (MIM) is a modern manufacturing process that combines powder metallurgy process with plastic injection molding. It provides manufacturers with the freedom to create small, complex, and high-strength metal parts with precision, efficiency, and tight tolerances. This article explores the wide range of

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